| 1/4" & 5/16" Solid Oak Parquet
Products for Glue-Down Installations
INSTALLER/OWNER
RESPONSIBILITY
Beautiful hardwood floors are
a product of nature and therefore, not perfect. Our wood floors are
manufactured in accordance with accepted industry standards, which permit a
defect tolerance not to exceed 5%. The defects may be of a manufacturing or
natural type.
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The installer assumes all responsibility for final inspection of
product quality. This inspection of all flooring should be done before
installation. Carefully examine flooring for color, finish and quality before
installing it. If material is not acceptable, do not install it and contact the
seller immediately.
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Prior to installation of any hardwood-flooring product, the
installer must determine that the job-site environment and the sub-surfaces
involved meet or exceed all applicable standards and recommendations of the
construction and materials industries. These instructions recommend that the
construction and subfloor be dry, stiff and flat. The manufacturer declines any
responsibility for job failure resulting from or associated with sub-surface or
job-site environment deficiencies.
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Prior to installation, the installer/owner has final inspection
responsibility as to grade, manufacture and factory finish. The installer must
use reasonable selectivity and hold out or cut off pieces with defects,
whatever the cause.
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Use of stain, filler or putty stick for defect correction during
installation should be accepted as normal procedure.
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When flooring is ordered, 5% must be added to the actual square
footage needed for cutting and grading allowance.
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Should an individual piece be doubtful as to grade, manufacture
or factory finish, the installer should not use the piece.
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Use of appropriate products for correcting subfloor voids should
be accepted as a normal industry practice.
TOOLS & ACCESSORIES NEEDED
WARNING: Metal wires are
embedded in solid oak parquet flooring and extreme care and caution should be
used when cutting or trimming this flooring to avoid the risk of personal
injury. Do not use circular saws. Approved safety goggles or glasses should be
worn at all times.
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Broom
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Tape Measure
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Chalk line & chalk
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Hand saw
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Band Saw or Saber Saw
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Moisture meter (wood, concrete or both)
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Carpenter Square
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Hammer
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Recommended Adhesive & Adhesive Remover
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Recommended Hardwood Flooring Cleaner
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Recommended Trowel
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PRE-INSTALLATION PROCEDURES
Job Site Inspection
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The building should be closed in with all outside doors and
windows in place. All concrete, masonry, framing members, drywall, paint and
other "wet" work should be thoroughly dry.
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The wall coverings should be in place and the painting
completed except for the final coat on the base molding. When possible, delay
installation of base molding until flooring installation is complete.
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Exterior grading should be complete with surface drainage
directing water away from the building. All gutters and downspouts should be in
place.
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Solid oak parquet may be installed on or above grade level
only. Do not install in full bathrooms.
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Basements and crawl spaces must be dry and well ventilated.
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Crawl space must be a minimum of 24" (600 mm) from the ground
to underside of joists. A ground cover of 6-8 mil black polyethylene film is
essential as a vapor barrier with joints lapped six inches and taped. The crawl
space should have perimeter venting equal to a minimum of 1.5% of the crawl
space square footage. These vents should be properly located to foster cross
ventilation (see figure #1).
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Subfloor must be checked for moisture content using the
appropriate testing method.
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Permanent air conditioning and heating
systems should be in place and operational. The installation site should have a
consistent room temperature of 60-75° F and humidity of 35-55% for 14 days
prior, during and until occupied, to allow for proper acclimation.
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STORAGE AND HANDLING
Handle and unload with care. Store in a dry
place being sure to provide at least a four-inch air space under cartons which
are stored upon "on-grade" concrete floors. Flooring should not be delivered
until the building has been closed in with windows and doors in place and until
cement work, plastering and all other "wet" work is completed and dry. Concrete
should be at least 60 days old. Solid oak parquet flooring should be stored in
the environment in which it is expected to perform. Air conditioning/heating
systems should be in place and in operation at least 14 days prior, during and
after installation of the flooring. Check adhesive label for storage
limitations.
SUBFLOOR REQUIREMENTS
SUBFLOORS MUST BE:
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CLEAN - Scrape, broom clean, and smooth. Free of wax, paint,
oil, sealers, adhesives, curing agents and other debris.
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LEVEL/FLAT - Within 3/16" in 10' and/or 1/8" in 6'. Sand high
areas or joints, fill low areas (no more than 1/8" at a time) with a
cementitous leveling compound or milk additive latex patch of 3,000 PSI minimum
compressive strength. Follow the instructions of the leveling compound
manufacturer. Leveling compounds must be tested for moisture to ensure they are
properly cured and within the manufacturer's specified requirements for proper
installation.
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STRUCTURALLY SOUND - Nail or screw any loose areas that squeak.
Replace any water-damaged, swollen or delaminated subflooring or underlayments.
Avoid subfloor with excessive vertical movement unless they have been properly
stiffened prior to the installation of the wood flooring.
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DRY - Check moisture content of the subfloor with a reliable
moisture meter.
RECOMMENDED
SUBFLOOR SURFACES
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PREFERRED: ¾" (19 mm) CDX grade plywood
¾" (23/32") OSB PS2 rated underlayment
MINIMUM: 5/8" CDX grade plywood
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Existing solid wood flooring
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Concrete slabs
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Acoustic concrete
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Vinyl,resilent tile,cork flooring
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3/4" chip, waferboard, particleboard
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Ceramic,terrazzo,slate and marble
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Acoustic Cork
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Metal
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CONCRETE SLABS
Solid parquet flooring can be glued directly to concrete. Do not use a
concrete sealer nor install over one. Surface preparation using mechanical
methods such as sanding or scouring with open coat paper or a titanium disk is
preferred. The concrete must be of high compressive strength. All concrete
subfloors should be tested for moisture content. Visual checks are not
reliable. Acceptable test methods for subfloor moisture content include:
NOTE: Test several areas, especially near exterior walls and walls containing
plumbing.
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A 3% Phenolphthalein in Anhydrous alcohol solution. Chip the
concrete at least ¼" deep (do not apply directly to the concrete surface) and
apply several drops of the solution to the chipped area. If any color change
occurs, further testing is required.
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Calcium Chloride test. The maximum moisture transfer must not
exceed 3 lbs./1000 square feet with this test.
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Tramex Concrete Moisture Encounter meter
(figure #2). Moisture readings should not exceed 4.5 on the upper scale.
(Figure #2 shows an unacceptable reading of over 4.5)
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A "DRY" SLAB, AS DEFINED BY THESE TESTS CAN BE WET AT OTHER
TIMES OF THE YEAR. THESE TESTS DO NOT GUARANTEE A DRY SLAB. ALL CONCRETE SLABS
SHOULD HAVE A MINIMUM OF 6 MIL POLY FILM MOISTURE BARRIER BETWEEN THE GROUND
AND THE CONCRETE.
Moisture Barrier System: If moisture is present, inexpensive sheet vinyl or
"slip-sheet" (PVC) may be installed. Use a premium grade, alkaline resistant
adhesive and a full spread application system to properly bond the vinyl to the
subfloor. Follow the sheet vinyl manufacturer instructions for installation
procedures. A patch test may be required as an adhesion test. Install several
small areas (3' x 3') and allow the vinyl to set for 72 hours. Remove the
vinyl; if the backing remains attached to the concrete, the subfloor should be
acceptable for sheet vinyl installation. If you have any questions regarding
installation or the handling of moisture problems, please contact the
distributor/retailer from whom the goods were purchased.
ACOUSTIC CONCRETE
Acoustic concrete normally contains large
quantities of gypsum that may inhibit the adhesive's capability to properly
bond. Acoustic concrete must be primed with the concrete manufacturer's
recommended primer/surface hardener.
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WOOD SUBFLOORS & WOOD STRUCTURAL
PANEL SUBFLOORS
Plywood: Must be APA grade rated sheathing or
CDX minimum. Oriented Strand Board (OSB): Must be PS2 rated installed sealed
side down.
Particleboard: Must be a minimum 40-LB
density, stamped underlayment grade and ¾" thick.
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Make sure existing floor or subfloor is dry and
well nailed or screwed down every 6" along each joist to avoid squeaking or
popping before the floor is installed. The wood subfloor must not exceed 13%
moisture content. Measure moisture content of both subfloor and wood flooring
to determine proper moisture content with a reliable wood moisture meter
(figure #3). The difference between the moisture content of the wood subfloor
and the wood flooring must not exceed 4%.
Optimum performance of hardwood floor covering products occurs when there is no
horizontal or vertical movement of the subfloor. The MINIMUM subfloor
recommendations described above are for 16" O/C joist spacing. The thicker,
PREFERRED subfloor recommendations described above will allow 19.2" joist
spacing if the joist manufacturer's recommended span is not exceeded. Spacing
in excess of 19.2" O/C may not offer optimum results. Install flooring
perpendicular to the floor joists when possible. Installations should not be
made parallel to the floor joists or on joist spacing that exceeds 19.2" O/C
unless the subfloor has been properly stiffened. Stiffening may require the
addition of a second layer of subflooring material to bring the overall
thickness to at least 1-1/8".
All underlayment panels should be spaced 1/8"
apart to insure adequate expansion space. This can be achieved by using a
circular saw set at the depth of the underlayment and cutting around the
perimeter of the panel. T&G panels normally have built in expansion; DO NOT
cut around the perimeter of T&G panels. Do not install over existing
glue-down wood floors. Do not install over nailed floors that exceed 3-¼" in
width. Wide width floors must be overlaid with plywood. When installing over
existing wood floors parallel with the flooring, it may be necessary to install
an additional ¼" layer of plywood to stabilize the flooring or install the wood
floor at right angles. Applicable standards and recommendations of the
construction and materials industries must be met or exceeded.
RESILIENT TILE, RESILIENT SHEET VINYL &
CORK FLOORING
If the tiles or sheet goods are well bonded, clean the surface
thoroughly with a good quality household detergent. De-gloss flooring as
necessary to create a good adhesive bond using an abrasive pad. If vinyl
appears to have a coating of wax or other maintenance materials, it must be
removed with the appropriate floor stripper. Allow ample drying time. (Note: Do
not sand any resilient products for they may contain asbestos fibers, which may
be harmful.) Do not install over floors that exceed two layers. Cork floors
must have all sealers and surface treatments removed before installation
begins.
CERAMIC, TERRAZZO, SLATE & MARBLE
All grout joints and broken corners that exceed 3/16" must be filled
with a cementitous leveling compound mixed with Latex additive. The surface
should be cleaned and abraded to create a good bonding surface for the
adhesive. Loose tiles must be re-adhered to the subfloor or filled as above.
Remove all sealers and surface treatments.
CORK (ACOUSTIC)
Solid oak parquet flooring can be glued directly over full-spread,
permanently bonded acoustic cork. The cork should have a density of no less
than 11.4 lb./cubic foot and no more than 13 lb./cubic foot. The cork, in
general, should be pure cork combined with a polyurethane binder. Cork
thickness is to be no more than ¼" (6 mm). Install cork in accordance with the
manufacturer's recommendations.
METAL
Abrade metal floors as necessary to remove all maintenance materials
and sealer coats.
RADIANT HEATED SUBFLOORS
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System must be operational and heated for at least 7 days prior
to beginning installation.
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Turn off heat and let subfloor cool down to room temperature 3-4
hours prior to starting the job.
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Radiant heated floors must be temperature controlled or
engineered for the R-rating of the floor covering product installed upon them.
BEFORE installation begins, ascertain that the system is designed and
controlled for wood flooring. Failure to do so may cause excessive heat damage
and shrinkage. Install floor per the application instructions.
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After installation, turn system back on immediately to its
normal room temperature setting. The subfloor surface must not exceed 85° F
throughout the life of the floor.
DOORWAY AND WALL PREPARATION
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Undercut door casings. Remove any existing
base, shoe mold or doorway thresholds. These items can be replaced after
installation. All door casings should be notched out (figure #4) or undercut to
avoid difficult scribe cuts.
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GENERAL INFORMATION ON ADHESIVES
NOTE: When installing UNFINISHED SOLID OAK
PARQUET flooring, allow a minimum of 72 hours adhesive curing time before
applying seals, stains and finishes to unfinished flooring. Trowel filling and
fillers are required to reduce the possibility of panalization caused by the
finish "gluing" the slats together. Test the moisture content of the wood in
accordance with the stain/finish manufacturer's recommendations. Avoid
installing from the surface of the flooring. If necessary distribute weight
using a kneeler board.
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Maximum Adhesive Working Times
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Urethane Adhesive - 60 minutes (Always read container label
before proceeding)
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Polymeric Resin Adhesive - 90 minutes (Always read container
label before proceeding)
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Open times and curing times of ALL adhesives vary dependant upon
subfloor porosity, air movement, humidity and room temperature. Urethane
adhesive has a shortened work time in high humidity environments whereas
polymeric resin adhesive working time will be lengthened. In areas of low
humidity, open time will be longer with urethanes and shorter with polymeric
resins. Adjust the amount of adhesive spread accordingly. The adhesive should
not be applied if subfloor or room temperature is below 65° F (20° C).
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Spread sufficient amounts of recommended adhesive (shown
in header on page 2) with the recommended trowel (figure #5) in an area that
can be covered in 60-90 minutes.
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Hold the trowel at a minimum 45° angle (figure #6) firmly
against the subfloor to obtain a 50-60 sq. ft. per gallon spread rate.
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When not in use, keep the adhesive container tightly closed to
prevent thickening. Thickening of the adhesive will cause difficulty in
spreading the adhesive.
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Proper ventilation within the room must be provided. An
electric fan is helpful.
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The floor should be installed from several
cartons at the same time to ensure good color and shade mixture.
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INSTALLING THE FLOOR
STEP 1: ESTABLISH A STARTING POINT
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In at least two places 12"-16" from the corner, measure out and
establish a chalk line parallel to and 24½" away from the starting wall
opposite the entrance doorway. THE ½" IS FOR EXPANSION SPACE (figure #7).
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Snap a second chalk line 90° to the first chalk line, 24½"
away from the right angle wall (figure #7). THE ½" IS FOR EXPANSION SPACE.
Check accuracy with builders square.
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Make any necessary adjustments to allow for
crooked walls before proceeding.
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STEP 2: SPREADING THE ADHESIVE
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After both chalk lines (at 90° to each other and 24½" from the
wall) have been snapped, start spreading the adhesive in the 24½" wide area
next to the starting wall.
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Continue spreading the adhesive along the entire length of the
starting wall. Be careful not to spread adhesive beyond the 24½" chalk line.
NOTE: Clean adhesive from the surface of the floor frequently using the
recommended adhesive cleaner. Use clean towel, changed frequently to prevent
haze and adhesive residue.
STEP 3: INSTALLING THE PARQUET FLOORING
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Immediately lay the floor tiles on the newly spread adhesive. DO
NOT lay the floor tiles on dry adhesive (Always lay the floor tiles on wet
adhesive). If the adhesive becomes too dry, scrape up the old adhesive and
spread more. Installing on wet adhesive eliminates rolling the floor with a
heavy roller. The working time for the adhesive is 60-90 minutes. Working time
will vary depending on the job site conditions. IMPORTANT: Stand or kneel on
the subfloor during the installation to avoid shifting the tiles.
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PROPER PLACEMENT OF THE FIRST FLOOR TILE IS THE KEY TO THE
ENTIRE INSTALLATION. Carefully place a 12" x 12" parquet tile at the
intersection of the two chalk lines (figure #8). Do not use the edge of the
tongue for aligning the tile on the chalk lines.
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Lay the second floor tile ahead of the first tile to fit ½" from
the starting wall. Gently lock in the tongue and groove between the first and
second floor tiles (figure #9).
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Re-check to be sure both floor tiles are properly lined up with
the chalk line. This is to assure a square starting area (see figure #9).
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Continue laying the balance of the 12" x 12" floor tiles along
the starting wall area (see figure #9). Put each floor tile in place and gently
push the floor tiles together to interlock the tongue and groove. Align each
floor tile squarely.
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Do not push or shove the floor tiles too strenuously as this
could cause the first and second floor tiles to move. Simply realign them and
proceed with the installation.
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Avoid hammering or forcing the floor tiles together as this will
destroy the built-in expansion spaces and may destroy the squareness of the
floor tile.
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After laying the floor tiles across the first 24½" starting
area, trim the last floor tiles as needed to obtain the proper ½" expansion
space next to the walls. Use a small band or saber saw for final trimming.
Firmly secure each floor tile when cutting with a saber saw.
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During the installation, occasionally remove a piece of flooring
from the subfloor and inspect the back for proper adhesive transfer. Adequate
adhesive transfer is necessary to ensure sufficient holding strength.
STEP 4: COMPLETING THE INSTALLATION
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When the starting area has been completed, including cutting to
the wall, proceed to the second laying area.
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The second laying area is quite simple as you now have
sufficient floor tiles installed to resist floor tile movement.
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Again, cut the last floor tiles to allow a ½" expansion space
from the end wall.
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Proceed by laying areas 3,4,5, etc., repeating the installation
procedure of the starting area. Trim out each laying area before proceeding to
the next area.
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Maintain the ½" expansion space around the perimeter of the room
and around all fixed objects.
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Avoid pressing heavily or stepping on the recently laid floor
tile as this may destroy the ridging of the adhesive and positioning of the
tile.
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Allow a minimum of 24 hours drying time before moving furniture
or walking on the newly laid parquet floor.
INSTALLERS - ADVISE YOUR CUSTOMER OF THE
FOLLOWING
SEASONS: HEATING AND NON-HEATING
Recognizing that wood floor dimensions will be slightly affected by
varying levels of humidity within your building, care should be taken to
control humidity levels within the 35-55% range. To protect your investment and
to assure that your floors provide lasting satisfaction, we have provided our
recommendations below.
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Heating Season (Dry) - A humidifier is recommended to prevent
excessive shrinkage in wood floors due to low humidity levels. Wood stoves and
electric heat tend to create very dry conditions.
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Non-Heating Season (Humid, Wet) - Proper humidity levels can be
maintained by use of an air conditioner, dehumidifier, or by turning on your
heating system periodically during the summer months. Avoid excessive exposure
to water from tracking during periods of inclement weather. Do not obstruct in
any way the expansion joint around the perimeter of your floor.
ALL INSTALLATIONS
STEP 5: COMPLETING THE JOB
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Clean floor with the recommended wood flooring cleaner.
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Re-install any transition pieces that may be needed, such as
Reducer Strips, T-moldings, or Thresholds. The products are available
pre-finished to blend with your flooring. (See moldings below)
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Re-install all base and/or quarter round moldings. Nail moldings
into the wall, not the floor. Inspect the floor, filling all minor gaps with
the appropriate blended filler.
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If the floor is to be covered, use a breathable material such as
cardboard. Do not cover with plastic.
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Leave warranty and floor care information with the owner. Advise
them of the product name and code number of the flooring they purchased.
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To prevent surface damage avoid rolling heavy appliances and
furniture on the floor. Use plywood, hardboard or appliance lifts if necessary.
MOLDINGS
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Reducer Strip: a teardrop shaped molding. Used around
fireplaces, doorways, as a room divider, or as a transition between Parquet and
adjacent floor coverings that are thinner. Fasten down with adhesive or
double-faced tape.
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Threshold: a molding undercut for use against sliding door
tracks, fireplaces, carpet, ceramic tile, or existing thresholds to allow for
expansion space and to provide a smooth transition in height difference. Fasten
to subfloor with adhesive and/or nails through the heel. Predrill nail holes to
prevent splitting. Always leave expansion beneath the undercut.
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Stair Nosing: a molding undercut for use as a stair landings
trim, elevated floor perimeters, and stair steps. Fasten down firmly with
adhesive and nails or screws. Predrill nail holes to prevent splitting.
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Quarter Round: a molding used to cover expansion space next to
baseboards, case goods, and stair steps. Predrill and nail to the vertical
surface, not into the floor.
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Combination Base and Shoe: a molding used when a base is
desired. Used to cover expansion space between the floor and the wall. Predrill
and nail into th
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